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SmartAsh Hopper Evacuation Optimization

SmartAsh 7.0 3D Bar Graph

The new SmartAsh 7.0 software builds on patented, innovative Neundorfer technology to monitor ash flow and collection trends and to optimize hopper evacuation sequencing. The SmartAsh system works to avoid high hoppers, improve baghouse and equipment performance, and reduce costs, resulting in these operational improvements:

  • Reduced load restrictions
  • Reduced opacity excursions
  • Optimized ash pulling for increased system capacity or reduced system wear and energy use

The SmartAsh 7.0 system has enhanced, realistic graphics and more intuitive navigation; essential functionality for monitoring, trending and troubleshooting ash collection; plus restructured data for improved operation.

Watch the SmartAsh Demo below:


The SmartAsh management system for ash evacuation, working in concert with a programmable logic controller (PLC) or distributed control system (DCS), provides complete ash evacuation system control integration, delivering these benefits as well: 

  • Eliminates the need to maintain existing hopper level detectors or install new ones
  • Identifies hopper and evacuation system component failures quickly
  • Improves troubleshooting of the hopper evacuation system and process 
  • Increases capacity of the fly ash evacuation system without expensive equipment upgrades
  • Avoids exposing personnel to potentially unsafe, hot fly ash conditions 
  • Improves diagnostics for baghouse operation using ash collection and flow trends

The innovative SmartAsh technology helps to avoid high hoppers, improve baghouse performance and equipment utilization, and reduce operational and maintenance costs.

Check out our SmartAsh presentation on providing a customized justification for a SmartAsh installation at your plant.

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Case Studies


Product Feature Sheets

SmartAsh 7.0