How We Approach Optimization

Understanding your processes and equipment is foundational to our approach in helping you with your digital transformation. We listen differently. We want to understand your situation, challenges, and objectives.  Our objective is to provide you with the most cost-effective improvement strategies that meet your needs, whether they are performance, economic, or production driven.

  1. Discover – We learn the customers underlying issues and intentions using our consulting competencies. We understand where the experiential knowledge resides and what their boundaries are. We understand the systems currently in place and what the constraints are.
  2. Project Development – Develop a unique approach starting with achievable goals and feasibility assessments.
  3. Design, Implement, Monitor – Create a phased implementation plan that integrates people with the appropriate level of specialized technologies. We implement on site, then measure progress/results. Continuous improvement helps evolve the future phases of the plan to meet both seen and unseen possibilities.
  4. Knowledge Base Enhancement – We develop the best way to enhance the people’s understanding and create new learning experiences that are captured with process and technology. We find the right combination of traditional training methods and the most effective adult learning principles.

Our custom solutions come from combining people with a sophisticated mix of technologies, both proprietary and non-proprietary, that result in cost effective approaches to reducing waste, increasing efficiency and improving process effectiveness.

Applications

Power Generation:

  • Improve responsiveness and efficiencies during ramp periods
  • Lower the cost of generation
  • Lower the cost of operating air quality control systems

Cement:

  • Improve kiln process stability
  • Minimize product variability
  • Minimize energy input

Paper

  • Maximize firing rate on recovery boilers
  • Increase steam production and reduce steam flow variability
  • Increase efficiencies of bleach plants

Steel

  • Reduce fuel consumption
  • Increase coil weight
  • Decrease product reject rates

Major Steel Producer Improves ESP Performance with Neundorfer without any Shutdown Days

Major Steel Producer Improves ESP Performance with Neundorfer without any Shutdown Days

A large, integrated steel producer wanted to reduce the unplanned production stops on their BOF– a result of issues with their ESP. Neundorfer provided an integrated solution that was implemented while maintaining consistent production! ...

Read the White Paper

"We had discussions with leadership at the facility to optimize the project, ESP, and upstream processes in order to maximize long-term production and minimize emissions. By taking a holistic approach, we were able to understand how they got to where they were and what to do about it to provide the best solution."

Jeremy Timmons

VP, Engineering at Neundorfer

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