Case Study
A large, integrated steel producer wanted to reduce the unplanned production stops on their BOF– a result of issues with their ESP. Neundorfer provided an integrated solution that was implemented while maintaining consistent production!
Case Study
A large, integrated steel producer wanted to reduce the unplanned production stops on their BOF– a result of issues with their ESP. Neundorfer provided an integrated solution that was implemented while maintaining consistent production!
Newsletter
Turning ESP Data into Better Decisions Precipitators generate a massive amount of data every day: voltages, currents, spark rates, opacity trends and more. But without the right context, that data can feel overwhelming or underutilized. The real value isn’t just in collecting numbers, it’s in knowing what they’re telling you…
Newsletter
Enhancing Rapping System Efficiency As the year comes to a close, now’s the ideal time to take a forward look at your ESP systems and set a plan for stronger, more reliable performance in 2026. Proactive maintenance and strategic upgrades not only prevent unplanned downtime, but also create measurable gains…
Newsletter
Diagnosing and Resolving Operational Challenges ESP performance issues can stem from a range of causes. Some are tied to process conditions, while others are rooted in equipment wear or failure. Accurately diagnosing the source is essential for effective troubleshooting, whether you’re addressing wire breakage, reduced collection efficiency, or inconsistent operation.
Newsletter
Enhancing Rapping System Efficiency Rapping systems play a critical role in the performance of electrostatic precipitators. When not properly maintained or optimized, issues like re-entrainment, mechanical wear, and dust buildup can compromise efficiency and lead to higher emissions or unplanned outages. Focusing on rapper performance, data analysis, and proactive maintenance…
Newsletter
Ensuring Reliable ESP Operation Electrostatic precipitators (ESPs) rely on the proper function of internal components to maintain efficiency in particulate collection. Optimizing the performance of key components such as rapping systems, insulators, collecting plates, and discharge electrodes ensures reliability, minimizes maintenance costs, and enhances compliance with emissions regulations. Without routine…
Newsletter
Diagnosing and Resolving Operational Challenges in Electrostatic Precipitators (ESP) Electrostatic precipitators are critical to maintaining efficient plant operations and ensuring compliance with emissions regulations. However, troubleshooting ESP performance issues can be challenging without a structured approach. In this edition, we will focus on distinguishing between process-induced and equipment-related challenges, identifying…
Newsletter
Planning Now for Your Next Shutdown: The Key to Long-Term Precipitator Performance Maintaining peak electrostatic precipitator (ESP) performance requires proactive planning. Start preparing for your next shutdown now by leveraging the outcomes of your recent shutdown to guide future efforts.Doing so ensures you can extend equipment life, reduce emissions,…
Newsletter
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Newsletter
In July of 2022, the EPA finalized amendments to the National Emission Standards for Hazardous Air Pollutants (NESHAP) for Major Sources.
Newsletter
The most obvious fix turned out not to be the best one when Neundorfer helped a utility resolve baghouse cleaning issues that were limiting its ability to run at full load.
Newsletter
Like any complex system, a pulp mill is only as strong as its weakest link. The challenge for teams is how to build intelligent optimization and maintenance strategies that check all the boxes from an engineering and equipment perspective. Read more in our June newsletter. Download Newsletter…
Newsletter
Cost reductions are abundant throughout your flue gas pollutant control systems if you know what to look for, and where to look. Read more in our April newsletter.
Newsletter
Putting in a prioritized plan based off of data allowed a plant to optimize their maintenance spend. Read how data-driven outage work resulted in a 52% reduction in opacity. Download Newsletter…
Newsletter
With weak links in air pollution control equipment, a Midwestern cement pant needed to balance 3 things to make best use of short outages: cost, outage time, and performance gains. Read how Neundorfer identified realistic options to improve reliability and performance of the ESP and more in the November 2020…
Newsletter
Your ESP is itself a dynamic ecosystem — numerous parts, controls, and components work together to maintain efficient operations that also meet compliance requirements.
Newsletter
When a Midwestern cement plant needed to make the most effective use of its outages, Neundorfer developed a plan — and a 1/12th scale model of its ESP — for incremental projects that enabled the plant to realize the greatest performance and reliability gains with a low overall investment.
